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Simplifying Industrial Operations

Our Clients 

Who We Work With

OUR SERVICES

Lean & TOC Solutions for Manufacturers

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Lean Manufacturing Systems

Design. Optimize. Eliminate Waste. 

We build lean production systems tailored to your operations — helping you minimize waste, reduce inefficiencies, and do more with less through proven lean principles.

Inventory & Flow Optimization

Smarter Flow, Faster Outcomes

We optimize inventory flow to reduce WIP, lead time, and unlock working capital.

Production & Capacity Improvement

Unlock Bottlenecks. Scale Without Cost

We use TOC to unlock hidden capacity and boost throughput without extra cost.

Capability Building & Smart Execution

Train, Execute, Transform.

We don’t just consult — we build internal capability. Through on-ground support and programs like “Train the Trainer”, we enable your team to lead change that lasts.

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Performance & Quality Management

Drive Results with Data & Discipline

We establish clear KPIs, implement performance tracking systems, and embed quality-focused practices like TQM and Six Sigma to drive continuous improvement.

Why choose us

Because Execution Matters. We’re Built for It.

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Execution-Focused Approach

Performance-Driven Results

Expertise in Lean & TOC

Custom, On-Ground Solutions

Long-Term Strategic Partnership

We create solutions that not only push technological

Innovate faster

By integrating biology with advanced technology, we create solutions that adapt and evolve.

Boost revenues

By integrating biology with advanced technology, we create solutions that adapt and evolve.

Boost Revenues

34%

Increase compared to last week

Revenues report

Reach goals

Reach your quarterly goals by integrating technology with natural processes.

Efficiency

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80%

Results You Can Measure, Growth You Can Feel

We bring measurable change to every sector we work in — combining strategy, design, and technology to drive real growth and lasting value.

15+

Years of Driving Change

Founded by Mayank Jain, Lean Synergy brings 10+ years of experience in reducing downtime and boosting efficiency.

Work meeting

50+

Projects Delivered, Hands-On

15+ years, 50+ projects — real transformation across manufacturing, FMCG, and more.

Teamwork

70%+

Productivity Uplift Across Operations

Working at Open Space

Real Growth, Real Results

Clients see 20–40% revenue growth and up to 30% cost reduction through our hands-on, change-driven approach.

2X

Profitability Within Months

50–100% profit growth, with fees often recovered within weeks.

Real Impact, Proven Results

Not just what we build, but how we build it.

See the process, results, and creativity behind our featured projects.

See How It All Came Together

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“At Lean Synergy, we focus on delivering real results through practical execution. By working closely with manufacturers on the ground, we address constraints, streamline operations, and drive measurable improvements where they matter most.”

LETTER FROM CEO

About us

Who We Are

Lean Synergy is a consulting firm dedicated to helping organisations improve cash flow, reduce operational costs, and unlock significant profitability, often doubling bottom-line results. We specialise in execution-focused business transformation using Lean, Six Sigma, and Theory of Constraints (TOC), offering hands-on support to implement lasting change.

With over 12 years of experience in both manufacturing and service sectors, we have successfully led high-impact improvement initiatives across industries such as auto components, FMCG, heavy machinery, healthcare, insurance, IT, and more. Our approach blends deep domain knowledge with proven tools like Value Stream Mapping, SMED, Kanban, Drum-Buffer-Rope, and Critical Chain to drive real operational breakthroughs.

At Lean Synergy, we believe that excellence is not an act, but a habit. We don’t just consult — we collaborate with your teams on the ground, applying structured methodologies such as DMAIC, A3 Management, and PDCA to deliver measurable, sustainable improvements.

Whether you aim to enhance throughput, improve service delivery, or optimise cost structures, we work with you to ensure strategy turns into execution, and execution turns into results.

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About

With over 12 years of experience in operations excellence, the founder brings deep expertise in Lean, Six Sigma, and Theory of Constraints. Having led successful transformation projects across industries, the focus remains on driving measurable improvements in efficiency, cost reduction, and profitability through hands-on execution and proven methodologies.

Mayank Jain

Founder | Principal Consultant

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Let’s transform your
operations — one smart
move at a time.

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Empowering manufacturers with tailored operational strategies and real-time execution.

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